We can use the Production Capacity by Process Form to help determine production capacity in a work cell. As you can tell by all of the inputs, it take into account all items in a production work day, including lunches, setups, TPM, etc…

Some of the parts that need to be filled out are:

  • Max Output per shift – Base this number on the longest cycle time
  • Available production time per shift – Normally 435 – 450 minutes
  • Manual Time – all manual aspects of the process, including loading and unloading of the equipment
  • Machine time – The cycle time of the equipment
  • Time to complete – Add manual and machine times
  • Setup time – How long it took to setup the machine
  • Processing Capability per shift – Available production time / Time to complete

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Production Capacity By Process

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Production Capacity by Process

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